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TOYOTA HILUX
DOUBLE CAB
HALO ROPS
The certified HALO rollover structure engineered for the 2016 to 2026 Toyota Hilux Double Cab. Also available for previous models 2009 to 2015. A roof-mounted high-strength steel hoop works with internal B-pillar reinforcement plates to distribute rollover loads and keep the occupant survival space intact.

H16AKIT Toyota Hilux Dual Cab HALO ROPS
Toyota Hilux Dual Cab equipped with HALO ROPS

H16 Toyota Hilux HALO at GL Panelbeaters
GL Panelbeaters equipping Toyota Hilux with HALO ROPS

H6AKIT Toyota HILUX Dual Cab 2009-2015 HALO ROPS

H16AKIT Toyota Hilux Dual Cab HALO ROPS
Toyota Hilux Dual Cab equipped with HALO ROPS
3x
STRONGER ROOF
80+
NON-INJURY ROLLOVERS
50-60 kg
ADDED MASS
ISO 3471
CERTIFIED ROPS STANDARD
BUILT TO KEEP THE ROOF UP
AND AWAY FROM OCCUPANTS
SAFETY BY DESIGN
HIGH-STRENGTH STEEL
Geometrically optimized tube structure. Standard powder-coated finish included; weather-resistant e-coating available for harsh mine environments.
DISTRIBUTES LOADS
Spreads rollover force across the vehicle's vertical pillars and roof, drawing on internal B-pillar reinforcement plates.
NO MODIFIED CG
The HALO doesn't affect the center of gravity or fuel efficiency — and adds no reduction in payload capacity, with nothing placed in the load area.
NO OEM INTERFERENCE
No interference with any OEM safety systems. All internal components sit under the vehicle trim — not seen from inside the cabin.
H16AKIT AT A GLANCE
TECHNICAL SPECIFICATIONS
KIT NUMBER
VEHICLE
MODEL YEARS
PLATFORM CLASS
STRUCTURE MATERIAL
FINISH
H16AKIT
Toyota Hilux Double Cab
2016 - 2026
HALO ROPS (Up to 2.5t)
High-strength steel tube
Powder coating, E-coating avail.
STRUCTURE LENGTH
STRUCTURE WIDTH
STRUCTURE HEIGHT
PRODUCT WEIGHT
SHIPPING BOX WEIGHT
PALLET BOX WEIGHT
57 in / 1455 mm
45 in / 1138 mm
8 in / 235 mm
47 lbs / 21 kg
To confirm
To confirm
H6AKIT (OLDER MODEL)
TECHNICAL SPECIFICATIONS
KIT NUMBER
VEHICLE
MODEL YEARS
PLATFORM CLASS
STRUCTURE MATERIAL
FINISH
H6AKIT
Toyota Hilux Double Cab
2009 - 2015
HALO ROPS (Up to 2.5t)
High-strength steel tube
Powder coating, E-coating avail.
STRUCTURE LENGTH
STRUCTURE WIDTH
STRUCTURE HEIGHT
PRODUCT WEIGHT
SHIPPING BOX WEIGHT
PALLET BOX WEIGHT
58 in / 1472 mm
46 in / 1168 mm
9 in / 224 mm
47 lbs / 21 kg
To confirm
To confirm
COMPLIANCE & TESTING
ROOF CRUSH RESISTANCE (SWR)
ROPS STANDARD
FMVSS 216 - PASS, >6X
ISO 3471 - PASS
AFRICA COMPLIANCE
MANUFACTURING / PATENT
SANS 1563 - PASS
ISO 9001:2015 - PTO #7717492
CHANGING THE ROLLING GEOMETRY
HOW THE HALO WORKS
Maintains the roll radius. The patented external roll hoop keeps the vehicle's center of gravity on the major radius, allowing the body to roll smoothly instead of collapsing on the trailing corner.
Distributes roof loads. Force is spread across the roof surface for smooth, even ground loading rather than a single crush point.
Minimizes intrusion. Keeps roof intrusion and speed low at the A and B pillars — protecting the occupant survival space.
2.34
SWR WITHOUT HALO
6.13
SWR WITHOUT HALO
Strength-to-Weight Ratio under FMVSS No. 216 roof crush resistance — Pass, >6× SWR (3× stronger than the unprotected roof).
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